- Research Publications -


AN ANALYSIS OF CALIFORNIA'S EXPORTERS OF PROCESSED FOOD PRODUCTS
by
John W. Hagen  and  Dr. Juan C. Batista

IV. CHARACTERISTICS OF CALIFORNIA FOOD PROCESSORS - SURVEY RESULTS
CATI Publication #961102
© Copyright November 1996, all rights reserved


This section is concerned with identifying characteristics of California's exporters and non-exporters of processed foods.

Data used in this analysis are based on responses from 162 firms who returned the questionnaire sent to them. The firms were classified into 14 groups based on types of products produced. The 14 groups were as follows:
	PRODUCT CATEGORY

	1.	Prepared or processed red meat
	2.	Prepared or processed poultry meat
	3.	Egg products
	4.	Dairy products
	5.	Fruit and/or nuts
	6.	Vegetables
	7.	Juices, fruits and/or vegetables
	8.	Wine, beer, alcoholic beverages
	9.	Other beverages
	10.	Breakfast cereals and bakery products
	11.	Candy and confections
	12.	Processed seafood products
	13.	Natural/organic foods
	14.	Other
  
Each of these groups were subsequently grouped according to the final product processed to correspond with the SIC classifications described under "Objectives" in the "Introduction." That is, the 14 categories were re-grouped into frozen, canned, sna ck, beverages, and dried, with the addition of "other." In these 14 raw-product groupings there were 106 exporting firms and 56 non-exporting firms. The largest number of respondents were wineries (Table 11).

TABLE 11. NUMBER OF EXPORTERS AND NON-EXPORTERS RESPONDING FIRMS BY MAJOR PRODUCT CATEGORY CALIFORNIA FOOD PROCESSORS, 1996.
						    Number of Respondents
     Firms By Product Category			Exporters	Non-exporters	Total

	1.	Prepared or processed 
		red meat			    3			3         6
	2.	Prepared or processed 
		poultry meat			    3			2         5
	3.	Egg Products			    0			2         2
	4. 	Dairy products			    1			1         2
	5.	Fruits and/or nuts		   15			5         20
	6.	Vegetables			    7			1         8
	7.	Juices, fruits 
		and/or vegetables		    6			4         10
	8. 	Wine, beer, 
		alcoholic beverages		   43			12        55
	9.	Other beverages			    1			0         1
	10.	Breakfast cereals 
		and bakery products		    7			12        19
	11.	Candy and confections		    4			3         7
	12.	Processed seafood products	    2			1         3
	13.	Natural/organic foods		    3			0         3
	14.	Other				   11			10        21	
	
	TOTALS					  106			56       162
	

The firms processing beverages made up about 29 percent of the sample. (Table 12). Firms classified as processing "other" products manufactured a wide array of specialty items. Among these products were salsa marinades, gourmet seasonings, onions and pepp ers in brine, raw popcorn, ice-cream novelties and salad dressings.

TABLE 12. PERCENT OF SURVEYED FIRMS BY PRODUCTS PROCESSED, 162 FOOD PROCESSORS, CALIFORNIA, 1996.
	Type of Product Processed	Percent of Firms in Sample

	Frozen				15.2
	Canned				12.5
	Beverages			28.9
	Snack				17.9
	Dried				15.6
	Other				9.9					
	TOTAL				100.0



CALIFORNIA'S FOOD PROCESSORS

The survey results indicate that California food processors tend to have been in business more than 10 years (Table 13). The typical processor has between 10 and 50 employees and has annual sales between $5 million to $10 million. Two-thirds of their sales are made either by brokers or in-house sales departments (Table 13). Of the surveyed firms, 65 percent have exported.


TABLE 13. GENERAL CHARACTERISTICS OF CALIFORNIA FOOD PROCESSORS, 162 FIRMS, 1996.
												
				Number of firms		Percent of
	Characteristic		Responding		all Firms
												
	Length of Time in Business

		Less than 3 years	5		3.1
		3-10 years		20		12.4
		More than 10 years	137		84.5
			
	TOTALS				162		100.0

	Number of Employees per Firm

		4 or less		25		15.4
		5 - 9			22		13.6
		10 - 50			57		35.2
		51 - 100		24		14.8
		101 - 500		27		16.7
		Over 500		7		4.3
			
	TOTALS				162		100.0

	1994 Gross Sales
 
		$1 - $250,000		19		11.7
		$250,001 - $500,000	14		8.6
		$500,001 - $1,000,000	16		9.9
		$1,000,001 - $5,000,000	43		26.6
		$5,000,001 - $10,000,000  51		31.5
		Over $10,000,000	19		11.7
			
	TOTALS:				162		100.0

	Sales Channels Used

		Through Brokers		99		32.5
		Through In House Dept.	110		36.0
		Through Wholesale Merch. 67		22.0
		Other			29		9.5	
	
	TOTALS				305*		100.0

	Number of Firms Exporting

		Yes			106		65.4
		No			56		34.6
* Many firms use more than one sales channel to sell their product lines. Thus, the total firms exceeds the 162 firms in the sample.


CALIFORNIA'S NON-EXPORTING FOOD PROCESSORS

Of the 56 non-exporting firms in the sample, snack food manufacturers were the largest number of respondents (Table 14 ).

TABLE 14. PERCENT OF PROCESSED FOODS NON-EXPORTERS, BY PRODUCTS MANUFACTURED, 56 FIRMS, CALIFORNIA, 1996
	Type of Product Processed	Percent of all Non-Exporters

	Frozen				11.6
	Canned				8.1
	Beverages			24.5
	Snack				31.4
	Dried				11.6
	Other				12.8				
	TOTALS				100.0


TABLE 15. GENERAL CHARACTERISTICS OF NON-EXPORTING FOOD PROCESSORS, 56 FIRMS, CALIFORNIA, 1996.
				Number of Firms	Percent of All				
	Characteristic		Responding	Non-Exporters

	Length of Time in Businesses
		Less than 3 Years	2	3.5
		3-10 Years		10	17.9
		More than 10 Years	44	78.6

		TOTALS			56	100.0

	Number of Employees Per Firm
		4 or Less		15	26.8	
		5-9			7	12.5
		10-50			23	41.1
		51-100			7	12.5
		101-500			3	5.4
		More than 500		1	1.7

		TOTALS			56	100.0

	Value of 1994 Sales
		$1 - $25,000		12	21.4
		250,001 - 500,000	6	10.7
		500,001 - 1,000,000	5	8.9
		1,000,001 - 5,000,000	23	41.1
		5,000,001 - 10,000,000	8	14.3
		Over 10,000,000	2	3.6

		TOTALS			56	100.0

	Method of Sales
		Through Brokers		15	26.8
		Through in-house
		Sales Staff		19	34.0
		Wholesale Merchant	14	24.7
		Other			8	14.5
		
		TOTALS			56	100.0

Reasons for Not Exporting

The 56 surveyed non-exporting firms indicated many reasons they have not entered the export market. No one predominant reason was given (Table 16). It is clear, however, that the lack of some type of information was reported by 36 percent of these firms as the reason for not exporting. About 10 percent of theses firms had no foreign contacts.

TABLE 16. REASONS GIVEN FOR NOT EXPORTING PROCESSED PRODUCTS, 56 FIRMS, CALIFORNIA, 1996.
					No. of		Percent of
	Reason				Responses*	Non-Exporters

	The firm is satisfied 
	with domestic sales:			14	7.1%
	
	Exporting is too complex:		16	8.2%
	
	No contacts with foreign buyers:	19	9.7%
	
	Company tried exporting 
	but not profitable:			16	8.2%
	
	Insufficient staff:			12	6.1%
	
	The firm lacks sufficient 
	financial resources:			14	7.1%
	
	Need more info regarding 
	specific markets:			14	7.1%
	
	Need more info
	on export procedures:			11	5.6%
	
	Need more info 
	on export paperwork:			10	5.1%
	
	Need more info 
	on export transportation:		14	7.1%
	
	Need more info 
	on import tariffs:			4	2.0%
	
	Need more info 
	on sanitary &
	phytosanitary requirements:		14	7.1%
	
	Need more info 
	on labeling & ingredient
	requirements in import markets:		4	2.0%
	
	Language barrier 
	with potential customers:		14	7.1%
	
	Product(s) not suitable 
	for export market:			4	2.0%
	
	Potential risk exceed 
	potential profit:			8	4.2%
	
	Other (please specify):			8	4.2%

	TOTAL					196	100.0%
*The 56 firms listed more than one reason for not exporting. Thus, there were 196 responses from the 56 firms.


CALIFORNIA PROCESSED FOOD EXPORTERS:

This section is concerned with the characteristics of the 106 food processors that have exported products to various world markets. The firms processing beverages made up the largest share of the sample (Table 17).

TABLE 17. PERCENT OF PROCESSED FOOD EXPORTERS BY PRODUCT MANUFACTURED, 106 FIRMS, CALIFORNIA, 1996.
	Type of Product Produced	Percent of all Exporters

		Frozen			19.6
		Canned			14.0
		Beverage		33.5
		Snack			9.8
		Dried			16.8
		Other			6.3			

		TOTAL			100.0

California processed food exporting firms tend to have been in business more than 10 years and about 55 percent of them have under 50 employees (Table 18). Most of these firms had total sales in 1994 of under $10 million. The majority of food exporters s ell their products through brokers or in-house sales departments.

TABLE 18. GENERAL CHARACTERISTICS OF CALIFORNIA PROCESSED FOOD EXPORTERS, 106 FIRMS 1996.

		 		Number of firms	Percent of
	Characteristic 		responding	exporters

	Length of time in business	
		Less than 3 Years	4	3.8
		3-10 Years		11	10.4
		More than 10 Years	91	85.8	

		TOTALS			106	100.0

	Number of employees per firm	
		4 or Less		9	8.5
		5-9			14	13.2
		10-50			36	34.0
		51-100			17	16.0
		101-500			24	22.6	
		Over 500		6	5.7	

		TOTALS			106	100.0

	1994 Gross Sales
		$1 - $250,000		8	7.5
		250,001 - 500,000	10	9.4
		500,001 - 1,000,000	11	10.4
		1,000,001 - 5,000,000	20	18.9
		5,000,001 - 10,000,000	41	38.7
		Over 10,000,000	16	15.1

		TOTALS			106	100.0
 
	Sales Channels Used*
		Through Brokers		73	35.1
		Through in-house Dept.	77	37.0
		Through Wholesale Merch.  43	20.7
		Other			15 	7.2

		TOTALS 			208	100.0

	Length of Time Firm has Exported
		Less than 3 Years	19	17.5
		3 to 10 Years		37	35.0
		More than 10 Years	50	47.5 

		TOTALS			106	100.0

* Many firms use multiple channels to sell their products. Thus, the number of respondents exceeds the 106 firms who exported.

The surveyed exporters were asked to classify their firm by their major function. More than one-half of these exporters are also manufacturers (Table 19).

TABLE 19. NUMBER OF EXPORTING PROCESSORS BY TYPE OF FIRM, 106 FOOD PROCESSORS, CALIFORNIA, 1996.
			Number of 	Percent of
	Type of firm	respondents	Exporters

	Exporter	13		12.3
	Retailer	6		5.6
	Packer		10		9.4
	Export Agent	2		1.9
	Wholesaler	6		5.7
	Broker		4		3.8
	Manufacturer	62		58.5
	Other		3		2.8

	TOTALS		106		100.0

MAJOR EXPORT MARKETS

Northeast Asia, Canada and Western Europe are the major foreign markets (Table 20). Most firms sell to more than one market area; therefore, the number of responding firms exceeds the number of firms in the sample.

TABLE 20. MAJOR EXPORT MARKET REGIONS FOR CALIFORNIA FOOD PROCESSORS, 106 FIRMS, 1996.
			 		Number of 	Percent of
	Export Market Region 		respondents	Exporters

	Africa					0	0.0%
	Northeast Asia
   		(Japan, Korea, China, 
   		Hong Kong, Taiwan)		62	25.2
	Southeast Asia
   		(Singapore, Indonesia, Malaysia,
   		Philippines, Thailand, Vietnam)	15	6.1
	India, Pakistan				1	0.4
	Australia and New Zealand		10	4.0
	Canada					58	23.6	
	Mexico					13	5.3
	The Caribbean				9	3.7
	Central America				4	1.6
	South America				2	0.8
	Russia and Russian Far East		3	1.2
	Western Europe				62	25.2
	Middle East				6	2.5
	Other (Please Specify)  
 		Eastern Europe			1	0.4

	TOTAL					246	100.0%

MARKET CHANNELS USED

California food processors use several different marketing channels when selling products to export markets. The most important channels are sales direct from processor to the foreign customer or indirect through foreign brokers (Table 21).

Two firms sell through a shared distributor. These distributors were owned by several food processors who used their services. Again, these exporters use more than one marketing channel. Thus, the number of respondents by channel type exceeds 106 firms because these firms could select more than one response.

TABLE 21. MARKETING CHANNELS USED BY 106 CALIFORNIA PROCESSED FOOD EXPORTERS, 1996.
						Number of Firms
	Market Channel Used			Using this Channel

	Direct to Foreign Customers		47				
	Indirect through Foreign Brokers	50			

	Indirect through U.S. Based
	Foreign Trade Companies			15			

	Indirect through U.S. Based Brokers	31

	Sales through other Outlets		2

USE OF FREIGHT FORWARDERS

The 106 surveyed processors were asked to indicate the extent to which they use freight forwarders for assisting with transportation to export markets. Freight forwarders are important to California processed food exporters. (Table 22). Freight forwarders are relied upon by processors to make transportation arrangements for more than 60 percent of the exporters.

Several firms indicated they were not sure if they used freight forwarders to assist with the exporting. These firms prepared products for export shipment.

TABLE 22. THE USE OF FREIGHT FORWARDERS FOR ARRANGING THE TRANSPORTATION FOR EXPORT SALES, 106 FOOD PROCESSORS, CALIFORNIA, 1996.
	Extent of Use of	Number of	Percent of
	Freight Forwarders	Respondents	Respondents

	Use All of the Time		36	33.9
	Use Most of the Time		29	27.4
	Use Some of the Time		16	15.1
	Our Firm Handles Transportation	18	17.0
	Not Sure			7	6.6
	
	TOTALS				106	100.0

MODE OF TRANSPORTATION

Ocean vessels are the most commonly used mode of transportation for California processors (Table 23). The importance of truck transportation is consistent with the fact that about one-quarter of the California exports are shipped to Canada. Air transport ation was used by only 14 firms. Thirteen of these exporters made less 25 percent of their shipments by air. The high cost of air transport limits its use to only a few high value commodities.

TABLE 23. MODE OF TRANSPORTATION AND RELATIVE VOLUMES SHIPPED BY FOOD CALIFORNIA EXPORTERS, 106 FIRMS, 1996.
							Number of firms	
				Percent of processors	using this mode for
Mode of transportation 		using this mode		over 50% of shipments

	Rail					8	37.5
	Ocean					85	67.1
	Truck					51	50.9
	Air					14	 7.1

CONTAINER LOT SHIPMENTS

Sixty four processors indicated they ship full container lots. This size of shipment makes up 80 percent of the shipments made by these exporters (Table 24).

There were 65 exporters who reported exporting less than container lot (LCL) shipments (Table 24). Of these, 53 percent of the firms indicated LCL shipments represent 54 percent of all their shipments.

This is consistent with the extensive use of freight forwarders. These processors may rely on freight forwarders to consolidate shipments from several firms to make a full container load minimizing freight costs.

TABLE 24. QUANTITY OF EXPORT SHIPMENTS BY SIZE LOAD, 106 CALIFORNIA FOOD PROCESSORS, 1996
						Percent of shippers
				Number of	making more than 50 percent
	Size of shipment	respondents	of sales this load size

	Full Container Load		64	79.7

	Less than Container Load	65	53.8

REGULARITY OF FREIGHT RATE MONITORING

California processed food exporters monitor the transportation rates for their shipments at varying times. About one-third of the processors monitor freight rates with each shipment (Table 25). The majority, however, monitor these rates less frequently. This could be due to the reliance of shippers on freight forwarders, who handle transport arrangements and monitor freight rates.

TABLE 25. REGULARITY AT WHICH PROCESSED FOOD EXPORTERS MONITOR FREIGHT RATES, 106 FIRMS, CALIFORNIA, 1996.
	Frequency at which		Number of	Percent of
	freight rates are monitored	respondents	firms

	Monitor at Least Every Quarter		14	13.2
	Monitor Rates Semi-Annually		7	6.6
	No Regular Monitoring			34	32.1
	Monitored for Each Shipment		35	33.0
	Not Sure				16	15.1		

	TOTALS:					106	100.0

RATE OF EXPORT SALES GROWTH

The surveyed exporters were asked to evaluate the past years of their export sales relative to their domestic sales. During the last three years (1993-1996) export sales for 39 percent of the firms have increased at a slower rate that than have the domestic sales made by these firms (Table 26). Comparatively, export sales increased more rapidly for exporters than did domestic sales for 27 percent of the firms.

TABLE 26. GROWTH OF EXPORT SALES, CALIFORNIA FOOD PROCESSORS, 106 FIRMS, 1996
	Export Sales During		Number of	Percent
	the Last Three Years		Respondents	of Firms

	Export sales have increased 
	at a faster rate than domestic sales	29	27.4

	Export sales have increased at the
	same rate as domestic sales		24	22.6

	Export sales have increased at a
	slower rate than domestic sales		41	38.7

	Not sure				12	11.3
		
	TOTALS					106	100.0

PROCESSORS' PRIORITIES FOR EXPORTS

The surveyed firms were asked to rate the priority they placed on making export sales. The rating scale was from 1 (top priority) to 5 (lowest priority). A ranking of three would indicate the firms put the same emphasis on exporting as they do on domestic sales. A weighted mean of the priorities reported by the 106 surveyed firms was 3.5 (Table 27). Thus, these processed food exporters consider exports as a below average priority for their firm. Telephone interviews with several processors indicated an uncertainty about exporting with the exception of the Canadian shipments.

TABLE 27. RANKING OF PRIORITY FOR EXPORTING, CALIFORNIA FOOD PROCESSORS, 106 FIRMS, 1996.
								Weighted
	Ranking		1	2	3	4	5	average rank 

	Number of
	Respondents	9	15	23	35	24	3.5

ANTICIPATED PLANS FOR EXPORT ACTIVITIES

In addition to asking firms to rank their export market, they were asked about their plans for exporting in the next three years. Fifty percent of the food exporters indicated they plan to spend and promote the export market at about the same level they have been (Table 28). Plans for more effort and expense on exporting, however, were reported by 38 percent of the firms. As one processor indicated, "future market growth dictates moving into the export market." Thus, smaller food processors may be beginning to realize the importance of the export market on their firm's growth.

TABLE 28. ANTICIPATED PLANS FOR EXPORT ACTIVITIES, 106 FOOD PROCESSORS, CALIFORNIA 1996:
	Planned Export		Number of	Percent of
	Activities		Respondents	Respondents

	More effort and expense
	on exporting:			40	37.8

	About the same effort and 
	expense on exporting:		53	50.0

	Less effort and expense 
	on exporting:			9	8.4

	Not sure:			4	3.8	
	

	TOTALS				106	100.0

EXPORT BARRIERS

The surveyed exporters were asked a series of questions about conditions that they considered to be barriers to exporting. These answers were ranked on a scale of one to four with one being a major barrier and four not being a barrier.

A weighted mean of the responses was calculated for each question. An average number of 2.5 would mean that the respondents were indifferent about the importance of that barrier. An average less than 2.5 would tend to indicate the condition was a more important barrier. An average greater than 2.5 would indicate the respondents felt the condition was of lesser importance as a barrier to exporting. The most serious exporting barrier reported was finding potential customers for the processor's products (Table 29).

TABLE 29. IMPORTANCE OF POTENTIAL EXPORT BARRIERS FOR FOOD PROCESSORS, 106 FIRMS, CALIFORNIA, 1996.
Potential Barrier				Average of All Firms

Obtaining Information Regarding Transportation 
Rates and Services					2.9

Obtaining Competitive Transportation Rates		2.9

Maintaining Product Quality in Transit			2.6

Completing Required Shipping Documentation		2.7

Obtaining Information on Import Packaging
and Labeling Requirements				2.4

Finding Potential Customer 				2.1

Obtaining Country-Specific Market Information		2.3

Helping Foreign Buyers Obtain Financing			3.1

Obtaining Information on Export Assistance Programs	2.8

Obtaining Information on Local Customs and Culture	2.8

Obtaining Information on Import Quotas			2.9

Obtaining Information on Safety and Health Restrictions	2.6

Meeting Prices of Foreign Competitors			2.2

Obtaining Assistance in Overseas 
Product Promotion and Advertising			2.6

Although there is little variation in the responses, it appears these exporters consider their most serious barriers to exporting processed food to be:
  • Finding potential customers
  • Product packaging and labeling requirements by country
  • Obtaining in-country specific market information
  • Meeting the prices of foreign competitors
These findings are consistent with previous studies done by others. Ruppel in 1989 reported that lack of knowledge causes small food processors to avoid the export market.6 The Byford and Henneberry study reinforces these California findings.8

VALUE OF EXPORT SALES

About 45 percent of the surveyed processed food exporters had 1994 export sales of less than $250,000 (Table 30). Most food exporters have fairly limited export sales.

TABLE 30. VALUE OF 1994 EXPORT SALES, 106 CALIFORNIA FOOD PROCESSORS, 1996.
Value of Sales		Number of Firms	Percent of Respondents

$1 - $250,000			48		45.3
$250,001 - $500,000		13		12.2
$500,001 - $1 million		12		11.3
$1,000,001 - $5 million		15		14.2
$5,000,001 - $10 million	7		6.6
$10,000,001 - $25 million	5		4.7
$25,000,001 - $100 million	2		1.9
More than $100 million		0		0.0
Not Sure			4		3.7	
	
TOTALS				106		100.0

IMPORTANCE OF EXPORT SALES

The export market was of limited importance to the food processors in this survey. Exports represent less than 25 percent of 1994 sales for more than 90 percent of the surveyed firms (Table 31). Clearly, many of these firms lack a strong export focus.

TABLE 31. EXPORTS AS A PERCENTAGE OF CALIFORNIA FOOD PROCESSOR'S SALES, 106 FIRMS, 1996.
Percent of Firms	Number of	Percent of
Sales to Exports	Respondents	Respondents

	1 - 9		73		68.9

	10 - 24		23		21.7

	25 - 49		6		5.7

	50 - 74		0		0

	75 - 80		0		0

	81 - 99		0		0

	100		1		0.9

	Not Sure	3		2.8		

	TOTALS		106		100.0

EXPORT MARKET DEVELOPMENT

The surveyed food processors were also questioned about their export market development activities. When asked if their firm had sent an employee to a foreign country within the last three years, 57 firms responded affirmatively (53 percent). Forty seven percent of the firms had not traveled overseas to visit prospective buyers.

Fifty-five firms (54 percent) said their company had sent a representative to a foreign market trade show during the last year; 50 firms had not participated. Two respondents were not sure if their firms participated during the last year.

Forty-eight firms indicated they would be interested in receiving export information via a computer network. The other firms were either negative or not sure of their interest in Internet information.


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