
Irrigation
Notes
California State
University, Fresno, California 93740-0018
August 1988
Preseason Tune-up
for Micro-Irrigation Systems
By Gregory S. Jorgensen
Micro-irrigation allows growers to precisely apply water
and materials to their crops. Blocked emitters, punctured lines,
and clogged filters, though, can be problems for micro-irrigation
systems. To avoid trouble, plan to give your system a preseason
tune-up each year.
Before you begin irrigating each year, you should
prepare your micro-irrigation system for the new season. Many
temporary repairs made last year will probably need attention.
Micro-irrigation systems are more than just a method
to deliver water to the crop. They are becoming a management tool.
A properly designed and maintained system allows the grower to
supply precise amounts of water, nutrients, and other materials
to the crop.
If the system is used to apply fertilizers or chemicals,
varying pressure problems will cause uneven distribution of materials
throughout the field. These problems can be due to clogged filters,
regulators, or emission devices. Also, problems such as leaking
barbs, tubing, emitters, and end plugs can allow water to collect
at the base of the plant and invite disorders such as crown rot.
Careful management and preseason maintenance can allow the grower
to realize the full benefits of a micro-irrigation system.
PUMPS
A pump that has been sitting idle for a few months
needs to be checked for rodent activity and nests that could cause
a short in the windings. A thorough cleaning is important, especially
for pumps operating in dusty conditions. A pump dealer or manufacturer
will be able to provide specific instructions for the care of
the pump and motor.
The oil levels should be checked and filled at this
time, and turbine pumps with automatic oilers should be checked
to see that they are functioning properly. After a long layoff,
it is also a good idea to start the oiler 24 hours before a deep
well pump is started. If you suspect that the efficiency of your
pump has declined, a pump test is a quick and reliable way to
assess its performance. Some utility companies offer this as a
service - or check with your pump dealer.
FILTERS
Several items need to be checked on both screen and
media filters prior to start-up. On filters that flush automatically,
the controller and valves should be checked for proper operation.
If the controller is equipped with a pressure differential
switch, the setting should be checked against the manufacturer's
specifications. A differential can be created by removing one
of the leads to simulate a high differential. If the differential
switch is operating correctly, this will initiate a flush cycle.
Minimum Flush Cycle. Some
media filter manufacturers and dealers recommend a minimum flush
cycle at two or three hour intervals to prevent fine contaminants
from becoming embedded in the media even though the water may
be relatively clean. The media filter should be opened to inspect
the level of sand in each filter. Ideally, the level should be
the same in each filter. Any difference could indicate trouble,
such as a faulty valve or problem with the filter cake or underdrain
on filters so equipped. Also note the condition of the media itself.
If the media is channeled or caked this could represent other
problems, such as inadequate flush cycles during irrigation.
When setting the backflush time it is important to
allow for travel time - the time required for the valve to move
and fully seat. Most manufacturers recommend backflush times between
60 and 90 seconds.
After the filter and controller have been checked
and repaired the backflush volume needs to be checked and adjusted.
If the backflush volume is too high the result is a loss of media.
If it is too low, this can result in improper cleaning.
Screen filters need to be opened and inspected also.
The element, whether fabric, plastic, or steel needs to be inspected
for damage. The conditions of the seals and O-rings are important
in isolating the incoming unfiltered water from the filtered water
going to the system.
CHECK EQUIPMENT IN THE FIELD
Once the equipment that filters and delivers the
water to the field has been checked and repaired, the drip lines,
emitters, and peripheral equipment need to be inspected. A thorough
flushing of the system is the first priority, and this should
be done in steps.
1. Flush the main line.
Depending on the system and pump capabilities, it may be a good
idea to close a portion of the system to increase the pressure
and velocity. Find out what the safe maximum operating pressure
is before flushing.
2. Flush tubing in the field.
Hose ends are now opened and again, a portion of the laterals
may be closed to ensure good pressure and velocity for a thorough
flushing of the drip tubing. After the entire system has been
flushed, the system needs to be checked line by line. One of the
most efficient methods utilizes an irrigator walking and checking
every row, wearing a cloth pouch like you would find in a lumber
store. In it are emitters, couplings, punch, plugs, and hose ends
to make the necessary repairs.
3. Measure pressure and flow.
If the system is equipped with water meters, the flow can be compared
with past years. A reduction in flow could indicate problems such
as obstructed lines, emitters or micro-sprinklers, or partially
closed valves. If it is determined that the emission devices have
reduced flow rates, it could indicate a need for chemical treatment.
Another advantage of a meter is that it allows you
to monitor actual applications as opposed to time based irrigation.
For example, if your utility company offers off-peak
rates you may be able to save on your power bill by irrigating
at night. If the power is off for a length of time you may not
know that the field did not receive all of the water you had scheduled
without such a recording device.
- Walk the field. Check
to see if there is a need for a second or third emitter at replant
sites. Are there areas in the field where the tree growth is not
what it should be? Spot checking pressures in weak or troubled
areas may indicate changes are needed or further investigation.
SPEAK WITH YOUR IRRIGATORS
The people who do your irrigations are perhaps the
most important link in getting water to your crop. A few short
training sessions can help to familiarize the crew with equipment,
eliminate misunderstandings, and build a sense of teamwork.
Greg Jorgensen is the Field Research Manager for
the Center for Irrigation Technology, California State University,
Fresno, CA 93740-0018, telephone (209) 278-2066.
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